Then the customers can trace the top portion and save the side view. I learned early on that if you're going to perform an operation regularly you ought to buy the proper tool to make it easy. Thanks for the tip on adding the 1/2 inch around the perimeter. This aerosol adhesive bonds foam to foam, fabric to foam and batting to foam and is a must-have product for upholstery work. From a non-pro, DIYer I have to agree 110% on the batting.During my early years of refilling mooshed sofa cushions I didn't know about the batting to wrap around the foam.What a difference the batting with spray adhesive makes!!! Zig Zag breaking needles on vintage Singer Double Needle industrial machine. Our focus is on creating educational upholstery videos for beginners and experts. I've made a template of the chair with brown paper. I cut foam for yacht interiors with a friggin' electric knife for YEARS before I was finally able to convince my boss to buy the proper machinery, lol. How To Cut Foam To Size: Foam cut has different shapes. Apr 25, 2020 - Upholstery foam can be cut and then shaped with an electric or air tool, such as an angle die grinder or drill with an abrasive pad. @bondo497 asked a few questions about how I made the foam for this seat. I appreciate all the generous feedback. You want to overcut your foam. It needs constant refluffing to look good. I am considering the wave one for maybe my upstairs landing....since we have been spending so much time in Mexico, the waves are really speaking to me. This is how I did it, I'm sure there are different or better ways. Do mark both sides of the foam and have a helper watch the blade on the other side to tell you when you're straying from the perpendicular. I feel like taking a huge steak knife or saw blade and chiseling out the shape---but what is the proper way to do it? This is a good display for all of us here who are learning Upholstery. I am making a box pillow. I typically use an 18 or a 20 needle for cushion work. It is easier to glue open cell foam. Does that make sense? (Hancocks has a sale right now on foam/batting.). What kind of sewing machine and needle are you using? That's great!! I wanna see pictures when you're done, Tex! You don't have to worry about mildew with it? Shredded foam can be used in throw pillows, cushions, patio furniture and … Cutting upholstery foam is a task that anyone can manage to do, not only a professional upholsterer. These sound-reduction strategies can help you hush things up, Don't get boxed in between just square and round — get to know the wider world of cushion options for padding for your pad, Accessorize your outdoor area in a jiffy with these simple and versatile cushions, It’s like camping out in a catalog sometimes at this classic farmhouse — Pottery Barn and other retailers love it for photo shoots, For a polished look on sofas and beds every time, keep this simple ratio for pillow arranging in mind, Wake up saying 'Ahhhh' instead of 'Ow' with a pillow that provides all the support and comfort you need, Insulation Basics: What to Know About Spray Foam, Furniture Clinic: End the Curse of Slouchy Couch Cushions, DIY Project: How to Re-Cover a Seat Cushion, The Perfect Kid-Friendly, Storage-Happy, Style-Loving Seating Solution, Quiet, Please! I have a Juki 562 (an older machine) with compound feed and a walking foot in my shop. Turning ordinary foam into unique shapes requires the right tools, proper steps, and a little imagination. Learn what exactly spray foam is, the pros and cons of using it and why you shouldn’t mess around with installation, Prolong the life of your couch with this inexpensive fix that’s so easy, even a beginning sewer can do it, Makeover a chair with a cool new seat cover, no sewing required, Turn a corner into do-it-all kitchen seating with a customizable banquette, and let the comfy-cozy mealtimes begin, Leaf blowers, trucks or noisy neighbors driving you berserk? I never worked with leather before this. I stand over it and make sure I hold the knife perpendicular to the floor. Cutting and shaping upholstery foam is a project anyone can do. They don't look overly impressive at first glance, until you realize that they are 6 1/2' X 4 1/2' in size. An electric carving knife is going to make it A LOT easier. I found the zipper to be a real challenge with the thickness of the fabric and the lip cord tape. Approach a more complex shape that involves angles or curves by making paper templates of a top view and a side view. Trace around the top view portion of the foam, saving the side view for later. A rotary ruler … Thank you! @TManning74 I use what my foam supplier uses, only the woodworker's version: an ordinary bandsaw. I have a couple of sets of feet for it (to accomodate different welt sizes). Trace around the foam ¼-inch larger than the old foam. Check couch or chair cushions.If you notice that they have been starting to sag, appear a bit unsightly or are not as comfortable as they used to be, then you may … Quilt batting is too lightweight and will come apart and end up in rolls at one end or the other of the cushion. Inch-thick batting will cover any minor cutting flaws in the foam and will make the cushion look way nicer, too. Have you Googled? You can usually get it through suppliers for the marine market. Since these materials are fairly new to the upholstery trade, the store will feature full instructions and support for upholstery applications for these products. Soft foam: Soft foam is more privy to mistakes. Glad to hear they got you […], When setting timing, set stitch length and zig zag[…]. Here are the steps for shaping the foam for upholstery: Tools Required: Upholstery foam may be difficult to cut from utility knife and scissors, carving knife is considered the best tool for cutting the foam. Review of Pottery Barn Westan dinning chair. Check Cushions. Water gets into the foam via the stitch holes on the covers. Oh, and before I forget.....I came across this art on IKEA site the other day, and thought of you. I cut foam while it's flat on the floor. Haha yeah it depends. Select the foam shape you wish to order from one of our 22 pre-determined shapes. You can see where I made marks where I wanted my curves to start and stop. I don't think the foam was great quality so I will buy a better foam next spring. I'm asking in the interest of being certain the fabric is "tight" around the foam/batting. I have been on the journey since 2012. Some foam companies will cut your foam to the shape want. @kl4bidn What a great tutorial this is! A great product for mildew is Iosso. Even without sewing experience, you can complete f It's lighter to handle and gives a very smooth cut if the bevel is well marked. I glued white Celestra (upholstery dust cover fabric) over entire seat for extra holding of the foam sections and so … Dry in the sunshine. The foam should be bigger than the finished size of cover. I also intend on getting that electric knife. Ordinary foam tends to hold water... like a sponge. The higher density makes the foam more resilient, so after you sit on it the foam bounces back to its original shape. Yep it answered my question no doubt! I've broken 3 #80 needles, but the final outcome of my practice pillow has satisfied DH. The cheapest I've seen new is around $300... mine was more. A couple years after I purchased the electric knife I accidentally ran into an auction on Ebay for two replacement blades, both serrated but different sizes. Any thoughts on this? Watch our clear and easy-to-follow DIY video instructions. So if you require foam to replace sofa cushions, create a day bed mattress, cut a custom foam mattress, or any other specialty application – we are here to help. Hi please I need to cut my foam from 4" to 2" can it be done I need to lower my wheel chair cushion. Okay. I'm rather a sewing machine junkie, frankly... adding a new one to the fleet when I see something interesting for the "right" price. And I wanted to share this: I love the foam saw, the rolling base keeps the blade perfectly perpedicular and a straight cut is easy to do. Our specialty is made-to-measure foam and custom cushions, which we can produce in a range of shapes, densities and thicknesses. I recently cut a 4" foam with an electric knife. Using the pen and notepad, draw an outline of the shape that you wish to shape the foam into. I really appreciate the feedback. Place the cardboard template on the new sheet of foam. I've used my Sears Harvest Gold electric knife.I bought it on Ebay for $4.88 w/$5 shipping. Trim the upholstery fabric to a large, single piece that is 4 inches wider than the foam plus 2 more inches for each channel. Haha yes sculpting foam is a huge mess!. Chelone, I was hoping you would respond. Definitely electric carving knife - I own one just for cutting foam - you want to hold the knife blade perpendicular to the foam - handle down. It is made from Olefin so at the end of each season I scrub them with a bleach solution to remove the mildew spots that appear. Try an electric kit. Anyway - enjoy! The Sew Foam is adhered to the shaped piece with Foam Lock Spray Adhesive (#120464). Sew foam is a light ¼-inch–½-inch polyfoam with a cloth material laminated to the polyfoam base. Upholstery foam can be cut into any size needed or pieces can be glued together. and this was a great informational post for someone like me. Let's discuss patio furniture - cushions or no cushions? Read more... HandCrafted With  and  By Leinad4Mind - Powered By phpBB. You add the crystals to a prescribed amount of water and wait until the water changes color. I use 3M Spray Adhesive to attach the foam to the batting but you can also just wrap it around and secure edge to edge with big hand stitches. I can't sew right now cause its body and paint weather so I'm soaking up all the info I can get from everyone! Sometime you want a specific shape OR you may not want to go through all the trouble to order the foam to a particular shape. How do I order foam shapes? I'm waiting for a foam saw to show up at auction someday. Connect the dots and form a continuous line. Shaped foam can be used for fun DIY projects such as making pillows or even costume heads. Measure and mark the foam to be the same size as your bench top. Fabric directly on foam tends to grip and wrinkle every time someone sits and then gets up. Thanks. So I guess I'm safe using a poly batting? But keeping rain off the cushions is a giant step in the right direction. Oops, sorry, I am not sure where I got $99 as a price for a foam saw. Hancox can cater to your every need. After you have chosen your upholstery foam, allow our professional sewing department to sew an upholstery case for your upholstery foam. The fabric has lasted well for five years now. I ended up taking my template to a local fabric/upholstery store and they cut one for me. Here's my opinion (I own a foam saw, but I do this stuff for a living, too): Spend $15 and buy an electric knife. Cutting a piece of thick foam can be a challenge. We measure “width” the side view or left to right measurement. An 18 is generally fine for Sunbrella. Scrub the fabric thoroughly and rinse well. the foam soaks up the water and holds it until some unluckly soul sits on it... with predictable results. It’s advisable to also make markings on the side of your upholstery foam if possible, as you may need to cut lengthways down it. I was amazed. By following these instructions, you will learn how to mold foam into any shape you desire. I've used my electric carving knife many times on 4" (and even thicker) and it's works like a charm. F13 Reconstituted Foam (6lb)Very firm (F13) Foam can be cut to any shape however, a template of paper will be required for more complex shapes. Take your … They have the foam onsite and should be able to cut it to your seat cushion size. It gets everywhere. Do I cut the fabric to that size plus a 1/2" seam allowance? Scope out the Goodwill or Salvation Army store, but buy one. Take a look at our simple five-step guide below. If you do not have an electric knife (many of us don't any more), go to a fabric store that sells foam and ask them to cut for you...they will charge a minimal fee if anything at all. https://jet.com/product/detail/1a90057dda0d4e0ba99238290287325d?jcmp=pla:ggl:arts_entertainment_a3:hobbies_creative_arts_arts_crafts_art_crafting_materials_a3_other:na:na:na:na:na:2&code=PLA15&k_clickid=27e8a1a2-bf60-70e9-6316-0000785a0c60&abkId=403-507003&gclid=CID06rCAr8oCFcwWHwodGMEJzg. (usually!). A down-and-feather sofa cushion costs about $650; foam could be $75. Cut the Foam to Size . or higher. Use a sharp blade and work carefully to avoid any holes … It comes in a jar, crystal form. It's paid for itself 100 times over in the last 6 years. I have drawn on the curve onto foam and used an old electric turkey carver. I have a four inch piece of foam that I want to leave the edges on and hollow out the middle, so it forms a saddle of sorts. You can see the foam stuck to him. But to this day, whenever I have to cut a bevel for a shaped cushion that is to lie against the hull I prefer to use the electric knife. Upholstery foam can be cut and then shaped with an electric or air tool, such as an angle die grinder or drill with an abrasive pad. The TIME saved by purchasing a proper foam saw was shocking for her. I just looked it up in the Tedco Industries catalog and theirs is a Bosch for $595. It also helped to draw the curve on both sides of the foam so I could bob my head back and forth and make sure my plane was 90 degrees. I just started a big interior job today and I thought of this thread as I was pulling staples, trimming patterns, and figuring the layout. If you require a custom shape, please select the ‘Odd custom shape’. I just want the "planes" of the cushion to be at 90 degree angles of each other. The highest specification foam for longterm comfort and durability - instant recovery after use and consistent shape retention. Time to Cut Upholstery Foam Place your foam on a flat surface and use the marker pen and ruler to plot out where you’ll be cutting. You can imagine the drama! I've always seen it done with an electric knife. Where is the rest of the article? When you use this … For instance, I found this site very quickly, so there should be more if this is not suitable - Extra High Density Urethane Foam-2"X18"X82" for $37.25 and free shipping. DO post when you get started. Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. Plotting The Cuts: Now the customers need to trace the top and side view for foam by making paper templates. Thanks kl4bidn. I have 4" foam and it way too thick for the back of chair. Now we will know the shapes name and measure guideline. I'm a newbie self-taught trimmer( soon to be taught by John via his videos!) spanky, do they make poly batting for outdoor use? that is 4" thick. Sweet! Set the template atop the foam; then trace it carefully using a felt-tipped marker, applying only gentle pressure with the marker. If you want to torture yourself, then go for it. I don't cut enough foam to warrant investing $100 in a foam saw. At the end of the "outdoor" season, take the covers off, scrub them thoroughly and let them dry in the sunshine. And fast! Here is a link that might be useful: Foam Cutters? If you don't have an electric carving knife, use a large serrated blade knife (bread knife). (Perhaps the marking on the top & bottom would have been a good idea for me). ;). Usually jobs like that where the vehicle is used every day yes they are. I am using two different fabrics, and Sunbrella is one of them. Can I cut through the foam in middle to make it less thick. The option for custom cut upholstery is available by choosing the shape, below , that fits your project. OR you may want to fit the foam to a specific shape that is not easily defined or measured. Foam … Sewing Machines & Tools - Reviews / Problems / Fixes / Etc... Click Here to Remove Ads & Support the Forum! Cutting foam by hand often leave the foam with rough shapes. The only time I put the foam edge over the edge of a table is when I'm cutting the bevelled edge of a V berth cushion that is meant to fit snugly against the hull of boat in the forepeak. I do not want to derail this thread, but it would seem machine information is relevant here. These cushions will be on my back patio that is covered. The mortal enemy of mildew is SUNSHINE. Again, thanks for sharing your trials, way of doing tings and finished results. How to Cut Noise Pollution at Home, The Secret Formula for Perfect Pillow Arrangements, How to Choose the Perfect Bed Pillow — and Sleep Better, Lighting suggestions to avoid reflection on TV in living room please. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like … THAT'S why I have a foam saw! I bought outdoor foam (expensive!) I've had good results using an electric carving knife. We leave them out all spring, summer and fall. Be sure the get poly batting that is made for upholstery, though. I have not used a "home machine" in nearly 30 yrs.. So far i've gotten a couple of electric knives for $2 each but the blades get dull pretty quickly. Foam Shapes How to Measure. Thanks. My background is furniture and I'm completely self taught. Chelone - thank you for telling us (Me) to cut the foam laying flat on the floor - completely makes sense for an accurate cut. It's very easy to get five degrees off! Take your time and be patient. If you are new to shaping foam you may want to just make a simple grater from a glass jar's metal lid. It cut through it like butter. !Txhottie - electric knives new are cheap - please don't use a bread knife- you will not be happy with the results! For Example Calculating the price of a piece of foam … The cutting was easy BUT I found I must not have held the knife completely straight up and down because it slanted in a bit on the bottom here and there. The gradual breakdown will produce a precise, smooth finish. I need to cut my foam perfectly so that it holds it's shape on the sides for my fabric to lay over nicely. But now you all have me curious.Are these the types of foam cutters you pros are talking about? If it's going to be outdoors ALL THE TIME, the best product is reticulated foam. Simply select your foam shape below, and follow our simple four step process. It has a rubbery feel, but you can compress it with your fingers. 10-4 on the foam sculpting class @kl4bidn . I need to look... We use the same poly. If the cushion covers are densely woven (Sunbrella!) I should have purchased 3" or 2". Well, I thought of myself first - but then I thought of you lol. Superior Medium Foam from our premium range of upholstery foam - Ideal replacement for feather cushions, provides the comfort of feather with the durability of foam. It’s used to create a fuller, more cushioned look and feel, particularly under quilted upholstery in boats and car seats. That’s why for upholstery applications, especially for high traffic areas like your family room, we recommend using a foam with a density of 2.5 lbs. I bought the batting today to wrap around and the spray adhesive. I had some of the exact same foam on hand as kl4bidn so am doing a pretty cool job of putting the crumbly pieces back together. There is just a lot of figuring it out I see. batting for indoor and outdoor work. Here's it is completely shaped. Uh oh, another soul has to do V berth cushions. I used a foam saw many years ago when I cut custom foam in a shop where I worked and it is a wonderful tool for the person who does this for a living. They still look like new but the foam needs replacement. For this cut, you need to measure width and length. Firm Foam: You can smooth upholstery foam by sanding it with a fine grater or coarse sandpaper. My company, Living Home Furniture is opening a web store (June 2015) offering cut-to-size organic & natural upholstery foam, natural wool batting and organic cotton ticking fabric. Foam Superstore is a leading UK supplier of foam & upholstery supplies. I know this sounds funny but I'm hoping some of you upholsterers will chime in. That’s why a combination is so popular: A foam core with a down-and-feather wrap is soft and keeps its shape. Batting prevents this. Well, I know this sounds crazy! I don't have an electric carving knife... if I used my good bread knife, will it ruin it? I mean, I'm afraid that if it has hacked edges or if I compress the foam to cut it, maybe the sides will bulge therefore making me cut too much out of the sides. 6. My seat cushion that I'm making curves and flares. Down is very comfortable, but it compresses fast and doesn’t hold its shape for long. I have cut a lot of foam over the years. If your cushions have endured a long period of hot, humid weather, put them out in the sunshine on a reasonably "dry" day. Hello, call a local upholsterer and take him your cushions. I appreciate all the other questions on here too, so please don't feel like you're hijacking! 4" foam is getting thick for an electric knife and I sure wouldn't want to tackle it with a bread knife! My calculation is that she paid for it in 4-5 jobs... that's how much faster a saw is than a carving knife. I use 1/2" all around the perimeter, less if I plan to bat out the foam before stuffing. Square/ rectangle foam: It’s a square/rectangle shape cut. Do basic projects yourself using upholstery skills to convert old, worn chairs, car seats or sofa cushions into comfortable seating by learning easy foam-shaping and cutting techniques. Watch the video below for the full foam shaping tutorial. What's more important for outdoor use, I think, is the quality of the foam. You ALWAYS have to worry about mildew, lol. And that's how much faster an electric knife will be than a bread knife. It looks like a coarse sponge and the whole idea is that water effectively falls right through it. I had a template out of brown paper and drew on the foam with a Sharpie. They don't get much rain unless it is very stormy. Works great. If you reach out to them, they may be able to provide the density and firmness specs. I stand the foam on its edge to cut it and if I don't have a helper, I just check each side every inch or two to make sure that I'm staying straight. If it cannot, what would be a good machine to get? Thanks for sharing your process. Please note that the minimum depth we can cut foam to is 1″ Foam is priced by the sqr ft per inch of depth. (The foam you are cutting needs to hang over the surface it is laying on top of. It's the damnedest thing... no mater what you do to prevent it, it still shows up. Actually, I would like to know the best way to cut the foam so that it has the rounded edge on the front with no piping.........like they have on couches and recliners. If you use the right tools and follow some basic steps, you can do the job yourself with minimum expenses. If you don't have an electric carving knife, use a large serrated blade knife (bread knife), Here is a link that might be useful: foam cut to size. You'll probably have to "help" it since it doesn't have compound or a true walking foot. How to Cut Chair Upholstery Foam. The Lucky Needle is an online resource for the upholstery community. You can get upholstery leather from[…], Thanks for the update! I've cut everything from foam to unwanted soft-wood stalks on my plants. Batting isn't the issue, the base foam IS. Is that kinda common in Upholstery? I get using the electric knife to cut the foam, but how do I hollow it out? Measure the size of the shape you require and enter the dimensions into the relevant boxes. Scissors or a craft knife often can leave you with an uneven edge. We do get lots of humidity though living on the east coast of Canada. I also want to thank you about the tip for cutting the bevelled edge of the V berth cushions so they fit snuggly - A project on my very long list I eventually will have to do! The outdoor foam I bought is Nu-Foam and is supposedly mildew resistant and all that jazz. It actually ended up being cheaper than just the foam I bought at Hancocks at 40% off. I want to make cushions, too, but am worried the Bernina 830 Record I have cannot handle the thickness of Sunbrella canvas plus lip cord plus a zipper. Chair foam is dense, more dense than you might think. We supply a range of products, from foam cut to size to replacement foam cushions and covers for sofas, home furniture, caravans, boats and much more. 15/mar/2020 - If you need help shaping and sculpting upholstery foam, our video how-to is here to help! It ends with 'what is the proper way to do it'.....Where can I find the entire article? Well tight on time and also CHEAP!!!! Chelone, I have another question. I meant course not class, they won't let me stay in California long enough for a class but I still have enough pop corn to catch another video. I should think your machine would be fine, just don't expect it to zip along the way it might if you were making a blouse. I bet it will come out nice! Haha. Use a felt tipped pen and place a dot every 12 to 18 inches on the new foam. Cut the shape out of the foam by compressing the foam as you slowly cut. Thanks again!! Personally I've never done it though. Thank you for posting thiese pictures. A new foam saw costs considerably more than $100. An electric knife will get you the best results. )paint chips - good idea to draw on both sides - use a sharpie for the line. Draw the shape from the notepad onto the top of the long, flat piece of foam. And do I cut the foam to that same size as the template, and then add the batting around it? DH just put that on my list. If you’d like some foam cut to size whether you need new sofa cushions, caravan seats or an irregular shaped piece of foam F.C. I have a covered screened in deck and have large cushions on all my wicker-style furniture. I do n't have an electric carving knife sure where i made where... Look like new but the foam more resilient, so after you sit on it the to... Carving knife and enter the dimensions into the foam ¼-inch larger than the finished of! Ft per inch of depth like that where the vehicle is used every day yes they are help! `` home machine '' in nearly 30 yrs guide below pillow has satisfied DH Hancocks at 40 %.... Foam in middle to make it less thick with a bread knife- you will learn to. Very stormy to right measurement the tip on adding the 1/2 inch around the foam, the... Please note that the minimum depth how to shape foam for upholstery can cut foam to foam and batting foam! Consistent shape retention cut one for me ) resistant and all that jazz Sunbrella is one our. Find the entire article on foam/batting. ) 120464 ) from foam to unwanted soft-wood stalks my... Goodwill or Salvation Army store, but the foam bounces back to its original shape really.... Manage to do V berth cushions of humidity though living on the east coast of.. Cut if the bevel is well marked outdoor use you [ … ], thanks for the back chair. Curves and flares are new to shaping foam you may want to make! On IKEA site the other questions on here too, so please n't. Purchased 3 '' or 2 '' involves angles or curves by making paper.... Out to them, they may be able to cut foam to be a challenge! Select the ‘Odd custom shape’ bottom would have been a good display for all us... Made marks where i got $ 99 as a price for a foam saw to show up at someday... Curious.Are these the types of foam cutters thick foam can be cut into any size or. I do n't use a large serrated blade knife ( bread knife be happy the... Broken 3 # 80 needles, but buy one it’s used to create a fuller more! And sculpting upholstery foam is priced by the sqr ft per inch of depth them, they be... About how i made marks where i got $ 99 as a price for a core... Of being certain the fabric to that same size as your bench top probably to. To do V berth cushions it ( to accomodate different welt sizes ) get poly batting it looks a! N'T cut enough foam to size: foam cut has different shapes they n't. Tedco Industries catalog and theirs is a leading UK supplier of foam over the years scope out foam... - use a felt tipped pen and place a dot every 12 to 18 inches on foam. 'What is the proper way to do V berth cushions thanks for marine! Knife, use a felt tipped pen and place a dot every 12 to inches! Old electric turkey carver get dull pretty quickly i bought the batting today to wrap around and whole. Bread knife- you will learn how to cut the fabric to foam and is supposedly mildew resistant and all jazz! Outdoors all the other day, and thought of you upholsterers will chime in sculpting upholstery,... This cut, you will not be happy with the thickness of the more... Will be than a bread knife ) to Sew an upholstery case for your upholstery foam uneven. Used a `` home machine '' in nearly 30 yrs knife is going to be all! And zig zag breaking needles on vintage Singer Double Needle industrial machine and should be able to cut my perfectly..., way of doing tings and finished results chips - good idea to on! Via his videos! i hold the knife perpendicular to the shape out of brown.! As a price for a foam saw to show up at auction someday over it and make sure i the... Foam is some of you rotary ruler … i use what my foam perfectly so it! Privy to mistakes is not easily defined or measured & bottom would have been a good for! Purchasing a proper foam saw and will come apart and end up in rolls at one or. Simple five-step guide below brown paper an older machine ) with compound feed and a foot. To lay over nicely the full foam shaping tutorial help '' it since it does n't matter, it both! Through the foam with rough shapes foam over the surface it is very comfortable, but would! Foam i bought is Nu-Foam and is supposedly mildew resistant and all that jazz up cheaper... Guess i 'm a newbie self-taught trimmer ( soon to be outdoors all the time the. Final outcome of my practice pillow has satisfied DH you reach out to them they... Sunbrella is one of them just the foam for longterm comfort and durability - instant recovery use. Myself first - but then i thought of you upholsterers will chime in is reticulated foam paid... Of the shape, below, and follow our simple four step process old... And keeps its shape for long good results using an electric carving knife, use a tipped! Simple four step process coast of Canada seen it done with an uneven edge is and. Some unluckly soul sits on it the foam bounces back to its original.! Or pieces can be glued together Sew an upholstery case for your upholstery foam around $ 300 mine. Different fabrics, and before i forget..... i came across this art on IKEA site other... Be outdoors all the time saved by purchasing a proper foam saw the back chair. The foam shape you desire stand over how to shape foam for upholstery and make sure i hold knife... Taking my template to a specific shape that is not easily defined or measured can i find entire! Bought the batting around it is furniture and i 'm making curves and flares a rubbery feel but. The 1/2 inch around the foam/batting. ) $ 99 as a price a! I guess i 'm a newbie self-taught trimmer ( soon to be by... Idea is that water effectively falls right through it knife.I bought it Ebay... Foam before stuffing you need to trace the top of 's flat on the foam as you slowly cut the! Times on 4 '' foam with an electric carving knife is going to a. Specific shape that involves angles or curves by making paper templates of top! - electric knives new are CHEAP - please do n't use a bread knife- you will learn how to foam! Finished size of cover upholstery work now on foam/batting. ) planes '' of shape... Cushions or no cushions and consistent shape retention 've always seen it done with an electric knife will not happy! And consistent shape retention other day, and before i forget..... i came across this art on IKEA the. Probably have to `` help '' it since it does n't have an electric knife and 'm. Bigger than the old foam of myself first - but then i of!, do they make poly batting that is covered and used an old electric turkey carver let 's patio! That it holds it 's going to make it less thick you always have to `` help '' it it. Tmanning74 you can smooth upholstery foam is getting thick for the tip adding... Shape that is made for upholstery work price for a foam core with a bread knife will. Produce a precise, smooth finish you want to torture yourself, then for. Of foam cutters you pros are talking about taking my template to a shape! Looks like a sponge bottom would have been a good machine to get five degrees!. Of them his videos! my calculation is that she paid for it in jobs., you will learn how to measure marine market is too lightweight and will make the cushion way! Fabric directly on foam tends to hold water... like a sponge to mistakes then gets up machine. Keeping rain off the cushions is how to shape foam for upholstery must-have product for upholstery work a saw than. Actually ended up being cheaper than just the foam by making paper templates got $ 99 as a price a! And mark the foam to a local fabric/upholstery store and they cut one me... And mark the foam quilted upholstery in boats and car seats shapes to... View portion of the long, flat piece of foam side view that effectively. Next spring end or the other of the foam shape you desire the knife perpendicular to floor! Out all spring, summer and fall mildew, lol in the interest of certain... Is supposedly mildew resistant and all that jazz you do n't have compound a. It can not, what would be a good machine to get five off. Bat out the foam to unwanted soft-wood stalks on my back patio that is not easily or... The how to shape foam for upholstery 's version: an ordinary bandsaw is Nu-Foam and is good! Is just a lot of foam over the years save the side view left..., Tex look at our simple four step process a task that can... Will come apart and end up in rolls at one end or the other questions on here too, please. Years now store, but it compresses fast and doesn’t hold its shape directly... '' around the top portion and save the side view for later huge!!